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BSP product

Automatic object counting software – smart solution for food production & packaging lines

By Tan Nguyen

BSP is proud to introduce SmartCount Vision – the next-generation automatic product counting solution powered by state-of-the-art AI Computer Vision technology, designed to help businesses optimize production processes, eliminate errors, and significantly reduce costs.

Are you facing these challenges?

  • Employees manually counting cookies, fruits, snack packs, bread, cans… on the conveyor belt → time-consuming, tiring, and prone to mistakes.
  • Actual quantities don’t match inventory reports → affecting stocktaking, supplier payments, and customer trust.
  • Need real-time production tracking, but mechanical sensors (photoelectric, weighing) are expensive, difficult to install, or unsuitable for products with varying shapes and sizes.
  • Want to upgrade to Industry 4.0 but budget is limited?

Key Features

  • Up to 99.8% counting accuracy even at high speeds (dozens to hundreds of items per second, depending on configuration).
  • Detects & counts multiple object types simultaneously: cookies, bread, candies, fruits (mango, dragon fruit, banana, orange…), vegetables, snack packs, boxed cakes, bottles…
  • Works with existing cameras (industrial webcams, IP cameras, USB cameras) – no need for costly new hardware.
  • Offline and cloud modes — supports both on-premise and cloud (remote monitoring, automated reporting).
  • Basic sorting capability (optional): count ripe vs. green fruit, good vs. defective products, etc.
  • Real-time reporting: output per shift, per day, per hour; export to Excel; integrate with ERP/MES via API (Modbus, MQTT, REST…).
  • Easy retraining for new products – just upload a few dozen sample images, no AI experts required.
  • User-friendly Vietnamese & English interface, quick setup in 1–2 days.

Real Business Benefits

  • Save 70–90% of manual counting time and labor costs.
  • Reduce counting errors to below 0.2–0.5% → highly reliable production data.
  • Early detection of missing or defective items → minimize material waste and customer complaints.
  • Boost line productivity without stopping the conveyor for manual checks.
  • Easily scalable across multiple points: raw material input, mid-process, final packaging output.

Real-world Applications Already Deployed

  • Bakery & confectionery factories: counting cookies, chips, soft candies on packaging lines.
  • Fruit processing facilities: counting dragon fruit, mango, banana, rambutan before boxing.
  • Frozen food workshops: counting spring rolls, dumplings, steamed buns.
  • Agricultural packaging lines: counting durian, jackfruit, coconut…

Get Started

SmartCount Vision is more than just counting software – it’s a reliable assistant that accelerates your journey toward digital transformation and smart manufacturing.

Contact us today to receive:

  • Free demo running on your own camera (within 48 hours)
  • Free consultation & detailed quotation
  • Special promotion for contracts signed this month
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